TEGET KIMYA DOSAGE OPTIMIZATION

Data-Driven, Intelligent and Integrated Chemical Dosage Management for Industrial Water Treatment

Every water system is unique. The appropriate treatment chemical and optimum dosage can vary depending on the water source, process conditions, temperature, pH, alkalinity, mineral balance, system metallurgy and operational objectives.

Teget Kimya Dosage Optimization is a next-generation dosage optimization platform developed to support the design of effective water treatment programs for a wide range of industrial water systems.

Powered by extensive field data and AI-assisted analysis, the platform evaluates water analysis results, process information and actual operating conditions entered by the user.
It then determines:

Which Teget Kimya product is most suitable for the system
The recommended chemical dosage range
Potential scale and corrosion risks
Risks associated with insufficient or excessive dosage
Additional water treatment chemicals that may be required
Changes that may be needed as water quality varies
Chemical treatment can therefore be optimized according to actual water quality, process type, system materials and operating conditions rather than relying solely on general dosage recommendations.

A Modular Infrastructure Supported by More Than 2,000 Field Data Points
Each main module within Teget Kimya Dosage Optimization is supported by more than 2,000 field data points, application results and process scenarios.
The platform compares different water characteristics, operating conditions, chemical consumption levels, system risks and treatment results to generate more consistent and application-specific dosage recommendations.
In validated operating scenarios, the system is designed to achieve analysis accuracy of up to 99%.
The platform does more than select a chemical product. It also evaluates how the recommended dosage may affect the overall system.

Application Modules

Raw Water Treatment
The Raw Water module evaluates the chemical characteristics of groundwater, surface water, municipal water and process water obtained from different sources.

The platform analyzes parameters such as:
Total hardness
Calcium and magnesium hardness
Alkalinity
Conductivity
Silica
Iron
Manganese
Dissolved mineral content
pH
Temperature

Based on these values, the program helps identify risks such as:
Scale and mineral precipitation
Deposit formation in pipelines and equipment
Heat transfer losses
Increased load on filters and membranes
Corrosion potential
Additional pretreatment requirements
Depending on the intended use of the water, the platform can recommend a suitable antiscalant, dispersant, corrosion inhibitor, oxidation-control chemical or supporting treatment program.

Reverse Osmosis Systems
The Reverse Osmosis module has been developed to evaluate scale formation, membrane fouling and performance-loss risks in RO systems.
The platform analyzes approximately 30 different water-quality and process parameters simultaneously.

These parameters may include:
pH
Temperature
Conductivity
Total hardness
Calcium
Magnesium
Alkalinity
Bicarbonate
Sulfate
Silicon and silica
Iron
Manganese
Total dissolved solids
Feedwater flow rate
Concentrate ratio
Recovery rate
Membrane type
Operating pressure
Pretreatment performance
Chemical cleaning frequency
The platform evaluates the risk of precipitation on the membrane surface and helps determine the most suitable antiscalant product and optimum dosage range.

It can also assess:
Estimated membrane service life
Risks associated with the selected recovery rate
Dosage increase and reduction scenarios
Silica-related scaling risks
Hardness-related scaling risks
The effect of water-quality changes on membrane performance
Pretreatment requirements
Potential chemical-cleaning frequency
Safe operating and recovery ranges

This allows users to monitor changes in feedwater quality and operate membrane systems in a more controlled, efficient and sustainable manner.

Cooling Tower Systems
High cycles of concentration, temperature variations and continuous evaporation can significantly increase scale, corrosion, deposit and microbiological growth risks in cooling tower systems.
Teget Kimya Dosage Optimization evaluates makeup water, circulating water and blowdown water analyses together to support the development of an optimum cooling-water treatment program.

The platform considers parameters including:
Cycles of concentration
Circulating water volume
Blowdown volume
Makeup water flow rate
System temperature
pH and alkalinity
Hardness and silica
Chloride and sulfate concentrations
System metallurgy
Carbon steel content
Stainless steel content
Copper and copper-alloy content
Open or closed-loop operating conditions

Based on the analysis, the platform can determine the need for:
Scale inhibitors
Phosphonate-based treatment chemicals
Polymer-based dispersants
Corrosion inhibitors
Copper and yellow-metal protectors
Biocide programs
pH-control chemicals
Deposit-control products
The required products and dosage ranges can then be optimized according to system conditions.

Boiler and Steam Systems
Incorrect chemical selection or uncontrolled dosage in boiler-water treatment can cause scale formation, corrosion, energy losses, foaming and deterioration of steam quality.

The Boiler and Steam module analyzes parameters such as:
Feedwater quality
Boiler operating pressure
Steam production capacity
Condensate return rate
Total hardness
Silica
Dissolved oxygen
Alkalinity
Conductivity
Blowdown rate
System metallurgy
Operating temperature
Makeup water quality

According to the operating conditions, the platform can help determine the need for:
Boiler scale inhibitors
Dispersants
Oxygen scavengers
Alkalinity-control chemicals
Condensate-line corrosion inhibitors
Foam-control chemicals
Steam and condensate treatment products
The objective is to reduce deposit formation on boiler surfaces, maintain heat-transfer efficiency and support longer system service life.

Process Water
Process-water quality can directly affect final product quality, production efficiency and equipment reliability.
The Process Water module evaluates the relationship between water quality and the required chemical treatment program according to the production conditions of different industries.

The platform considers:
Process sensitivity
Equipment in contact with water
Operating temperature
Water retention time
Mineral loading
Organic loading
Parameters that may affect final product quality
Water-reuse rates
Circulation rates
Potential contamination sources

Based on these conditions, the platform generates suitable product and dosage options.
This module allows process water to be evaluated not only in terms of equipment protection, but also in terms of product quality, production continuity and operational stability.

Wastewater Treatment
The Wastewater module supports chemical selection and dosage optimization for chemical treatment, biological treatment, sludge dewatering and water-recovery processes.
The platform can evaluate parameters such as:
pH
COD
BOD
Total suspended solids
Turbidity
Color
Oil and grease
Conductivity
Sludge characteristics
Zeta potential
Settling behavior
Filtration performance
Dewatering performance

Depending on the wastewater characteristics and process conditions, the system can evaluate suitable products and dosages for:
Inorganic coagulants
Organic coagulants
Polyamine products
PolyDADMAC products
Decolorizing agents
Anionic polyelectrolytes
Cationic polyelectrolytes
Defoamers
pH-adjustment chemicals
Odor-control products
Membrane-recovery chemicals
Dedicated Modules for the Paper and Pulp Industry

Water circuits in paper and pulp production are highly complex due to fibers, fillers, resins, ink, starch, sticky contaminants, dissolved organic matter and high mineral concentrations.

Teget Kimya Dosage Optimization includes dedicated submodules developed for different paper-production processes.

Recycled Board and Packaging Paper
The Recycled Board module evaluates high hardness, calcium carbonate, sticky contaminants, starch and dissolved organic loads commonly found in recycled-paper systems.

The platform can determine suitable product groups for:
Scale control
Deposit control
Stickies management
Foam control
Microbiological control
Retention support
Drainage improvement
Wastewater chemical optimization
Newsprint and De-Inking

De-inking processes require the simultaneous management of ink separation, flotation, foam behavior and process-water recovery.
The program evaluates where foam is necessary for the process and where it must be controlled.
It then supports the development of an appropriate chemical application strategy for:

De-inking efficiency
Flotation performance
Foam control
Process-water reuse
Deposit reduction
Wastewater treatment
Kraft and Virgin Pulp

In processes using kraft or virgin fibers, the platform evaluates:
High operating temperatures
Resin content
Pitch formation
Mineral loading
White-water circulation
Deposit-forming tendencies
Microbiological activity

The system can optimize the dosage of:
Scale inhibitors
Deposit-control products
Dispersants
Defoamers
Microbiological-control chemicals
TMP and CTMP

Mechanical and chemi-thermomechanical pulping processes may contain high levels of resin, extractives, dissolved organic matter and temperature-related deposits.
The platform evaluates deposit, pitch, foam and microbiological risks at different points in the production process.
Suitable products and dosage ranges can then be determined according to the actual operating conditions.

Tissue Paper
In tissue-paper production, product softness, absorbency, machine speed and chemical-residue sensitivity are particularly important.
The module supports the selection of high-performance products that can operate at low dosage levels, including:
Defoamers
Deposit-control products
Microbiological-control products
Process-water treatment chemicals
Scale-control chemicals
Cylinder Cooling

Scale and corrosion risks in cylinder-cooling and closed-loop cooling systems are evaluated according to:
Water temperature
Oxygen entry
Mineral concentration
Flow conditions
System metallurgy
Operating pressure

The platform can determine suitable scale and corrosion-control programs for systems containing:
Carbon steel
Stainless steel
Copper
Brass
Other industrial alloys
Boiler and Steam for Paper Production

Boiler water, steam lines and condensate systems supplying paper machines are analyzed together.
The main objectives are to:
Reduce energy losses
Control boiler-scale formation
Protect condensate lines against corrosion
Improve steam quality
Support stable production conditions
WWTP and RO Water Recovery
A dedicated risk analysis is performed for the treatment of paper-mill wastewater and its recovery through reverse osmosis systems.

The platform evaluates factors including:
Membrane fouling
Hardness precipitation
Silica precipitation
Organic loading
Biological fouling
Pretreatment performance
Coagulant residues
Polymer residues
Recovery rate
Conductivity
Suspended solids

These parameters are analyzed together to generate an appropriate chemical-treatment and dosage program.
More Than an Antiscalant Program
A Comprehensive Water-Treatment Approach
The core infrastructure of Teget Kimya Dosage Optimization is built around scale prevention and control.

However, scale should rarely be evaluated as an isolated risk in industrial water systems.
Depending on water chemistry, operating conditions and system materials, several risks may occur simultaneously:
Corrosion
Mineral precipitation
Deposit formation
Microbiological growth
Membrane fouling
Foaming
Heat-transfer losses
Chemical incompatibility
Increased energy consumption
Premature equipment failure

For this reason, the platform evaluates not only the antiscalant dosage but also the potential requirement for:
Corrosion inhibitors
Dispersants
Biocides
Oxygen scavengers
Copper and yellow-metal protectors
Alkalinity-control products
pH regulators
Foam-control chemicals
Deposit-control products
Instead of recommending a single chemical, the platform can generate a comprehensive water-treatment program according to the actual requirements of the system.

AI-Assisted Risk Analysis
The AI-assisted analysis infrastructure compares user-entered data with field results, product-performance data and defined process scenarios.

The system can:
Rank suitable product alternatives
Calculate the recommended dosage range
Identify insufficient-dosage risks
Evaluate excessive-dosage risks
Analyze potential chemical incompatibilities
Classify scale-risk levels
Classify corrosion-risk levels
Monitor changes in water quality
Generate operational improvement recommendations
Compare alternative treatment scenarios

This allows users to answer not only:
“Which product should I use?”
but also:
Why should this product be used?
At what dosage should it be applied?
What happens if the dosage is reduced?
What happens if the dosage is increased?
Which system risks may occur?
How should the dosage be adjusted when water quality changes?
Membrane Life and System Performance Estimation

In reverse osmosis applications, membrane service life depends on much more than the antiscalant product alone.

Membrane performance can be affected by:
Feedwater quality
Recovery rate
Temperature
pH
Alkalinity
Hardness
Silica
Operating pressure
Cleaning frequency
Pretreatment efficiency
Organic loading
Biological activity

Teget Kimya Dosage Optimization evaluates these parameters together to support the calculation of:
Estimated membrane service life
Scale-formation rate
Likelihood of chemical cleaning
Performance-loss risk
Optimum antiscalant dosage
Safe recovery range
Potential effects of water-quality changes

The platform compares different dosage and operating scenarios to support a more controlled approach to membrane-system management.
Continuous Water-Quality Monitoring
Water quality can change over time.
Seasonal conditions, groundwater levels, production capacity, water-reuse rates and process-related contaminants can cause an existing dosage program to become insufficient or inefficient.
Teget Kimya Dosage Optimization compares regularly entered analysis results and monitors changes in water quality.

Users can:
Compare current results with previous analyses
Review changes in scale and corrosion risks
Identify the need for dosage adjustment
Monitor chemical consumption
Evaluate deviations in system performance
Track long-term water-quality trends

The dosage program therefore becomes a dynamic management system that can be updated according to actual operating conditions rather than remaining a fixed chemical recipe.

Dosage Integration
Teget Kimya Dosage Optimization is being developed not only as a calculation platform, but also as an infrastructure capable of integrating with chemical-dosing systems.
Where suitable equipment and data connections are available, the platform may use information such as:
Daily water consumption
System flow rate
Chemical tank level
Dosing-pump capacity
Real-time conductivity
pH
ORP
Temperature
Recovery rate
Blowdown rate
Cycles of concentration
These inputs can help users manage dosage settings in a more controlled and responsive manner.

The integration is designed to support:
Optimized chemical consumption
Reduced manual dosing errors
Improved system-performance monitoring
Faster response to changes in water quality
More consistent chemical application
Operational Benefits

Teget Kimya Dosage Optimization is designed to provide measurable benefits in the following areas:
Selection of the most suitable treatment product
Optimization of chemical dosage
Reduction of unnecessary chemical consumption
Control of excessive and insufficient dosage risks
Support for longer membrane service life
Reduction of scale and corrosion risks
Improved energy efficiency
Improved water efficiency
Monitoring of chemical consumption
Reduced maintenance and cleaning frequency
Support for preventing unplanned system shutdowns
Continuous monitoring of water quality
Standardization of technical decision-making
Improved communication between field personnel and technical teams
More sustainable water-management practices
Digital Transformation from R&D to the Field

At Teget Kimya, we do more than manufacture industrial water-treatment chemicals.
We also develop digital solutions designed to improve the field performance of our products and support more accurate technical decision-making.
Teget Kimya Dosage Optimization brings together:
Laboratory studies
Field experience
Product-performance data
Water chemistry
Process engineering
System metallurgy
Artificial intelligence-assisted analysis

Every analysis helps improve the understanding of the system.
Every field data point contributes to more precise future dosage recommendations.
Our objective is to transform chemical water treatment from a product-supply model into a measurable, traceable, optimizable and sustainable technical-management system.

Coming Soon for Teget Kimya Users
Development, field-validation and user-experience studies for Teget Kimya Dosage Optimization are continuing.
The platform is planned to be made available to Teget Kimya users in the near future.
Users will be able to enter their water analyses and process information to:
View suitable Teget Kimya products
Review recommended dosage ranges
Analyze scale and corrosion risks
Evaluate membrane-life estimates
Monitor water quality over time
Generate technical reports
Compare different operating scenarios
Update chemical dosage programs
Analyze Your Water. Identify the Risks. Optimize Your Dosage.

Teget Kimya Dosage Optimization combines industrial water-treatment experience, product knowledge, process engineering and AI-assisted analysis technology.
It represents a new generation of dosage optimization designed to support:
Safer water systems
Longer equipment service life
More controlled chemical consumption
Improved operational efficiency
More sustainable water management

Water Treatment Solutions Powered by Data, Experience and Innovation
For further information about Teget Kimya Dosage Optimization, participation in pilot applications or a customized water-treatment analysis for your facility, please contact our technical team.
The right product. The right dosage. Controlled risk. Sustainable performance.